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Product Development

Formulation, co-packing, supplements, alternative proteins and packaging. How pet products get made, what it costs, and the order the decisions have to happen in.

Stipple illustration of a kangaroo, a cricket and a black soldier fly, three alternative protein sources used in pet food
Stipple illustration of a pump bottle of omega oil supplement for dogs
Stipple illustration of a single-serve stick pack format
Stipple illustration of a carton and sachets of breath freshening dental strips for dogs

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Key numbers

  • 500

    units versus 10,000. A soft-chew supplement contract manufacturer will run 500 to 800 units. A pet food manufacturer typically wants 10,000 or more. That gap is the entire argument for launching in supplements first. Source: PetTech Labs, Emmerson Packaging.

  • 8 × 26

    dogs, over 26 weeks. The AAFCO feeding trial protocol. The diet passes if no more than two animals are removed for non-dietary reasons and no deficiency signs appear. Source: AAFCO model bills.

  • 3–5x

    what insect protein costs per kilogram against poultry meal. Not a formulation problem but a price-segment problem, which is why it lands in premium bags or nowhere. Source: AllPetFood.

  • 99%

    of pet food packaging ends up in landfill, contributing roughly 300 million pounds of plastic waste a year in the US alone. Source: Petfood Industry, US Plastics Pact.

None of these are our own figures. Each names its source.

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